Production speed: up to 180 pcs/min.
PLC program control the whole line,easy exchange
molds, short adjusting time.
Using full servo system.More advanced, more accurate
than mechanism cam control.
Suitable for producing all kinds of food packaging boxes
WE PROVIDE FULL-SCALE PAPER BOX SOLUTIONS
Zhejiang Zhixin Machinery Co., Ltd. is a fully automatic paper forming equipment manufacturing company integrating mechanical research and development, intelligent manufacturing and marketing. The company's main products are fully automatic three-dimensional carton forming machines (hamburger box machine, three-dimensional carton gluer, lunch box machine, corrugated gluing machine, packing box gluer, food packing box machine and other
Professional experience
Patented
Exporting country
Features of stereo box machine: high efficiency, speed up to 160pcs/min
02
2025-01
To choose a Box Making Machine that suits your company, you must first clarify your company's own box production needs, then consider the performance of the machine, pay attention to the quality of the equipment, and finally choose the best Box Making Machine based on budget and cost analysis.
Carton specifications
First, the maximum and minimum dimensions of cartons required for daily production of the company must be accurately measured, including length, width, and height. Products in different industries vary greatly. For example, electronic accessories may require small precision packaging cartons, while the furniture industry requires large and sturdy cartons. If the size adjustment range of the carton making machine cannot cover the packaging needs of the company's products, subsequent production will face the dilemma of frequent equipment adjustments or even unusable equipment. For example, a company engaged in the export of handicrafts has a variety of products, including small ornaments and larger sculptures. This requires the carton making machine to be able to switch flexibly to produce cartons of various specifications from 10cm×10cm×5cm to 60cm×40cm×30cm.
Production requirements
Based on the company's past sales data and future market forecasts, estimate the daily, weekly or monthly carton production required. For large manufacturing companies with stable and large orders, such as food and beverage factories and home appliance manufacturers, high-speed and high-capacity carton making machines are needed, and the output may reach thousands per hour; while for small e-commerce start-ups or handicraft workshops, orders are scattered and small, and excessive production capacity will cause equipment idleness and waste. A medium- and low-speed carton making machine that produces hundreds of cartons per hour can meet the initial demand. For example, a new organic agricultural product e-commerce company has hundreds of orders per day in the initial stage. Choosing a carton making machine with a daily output of about 5,000 cartons is enough to cope with daily packaging tasks, and it can also reserve a certain amount of capacity growth space.
Production speed and precision
Production speed is undoubtedly one of the key indicators, but we cannot simply pursue high speed and ignore precision. If high-speed carton making machines frequently have quality problems such as uneven carton cutting and large folding deviation, it will not only increase the scrap rate, but also affect the protection effect of the product during transportation. For example, in the field of pharmaceutical product packaging, a small deviation in the size of the carton may cause the drug bottles and jars to shake and collide in the box, endangering the safety of the drug, so the precision needs to be controlled at the millimeter level or even higher. When inspecting equipment, enterprises should request on-site demonstrations of production at different speeds, observe the quality of carton forming, and check actual production data records to ensure that the equipment can meet speed requirements while ensuring accuracy.
Degree of Automation
As labor costs rise, carton making machines with a high degree of automation can effectively reduce manual intervention and improve production efficiency and stability. Fully automatic carton making machines can achieve a one-stop process from cardboard feeding, printing, slotting, folding, gluing to finished product output, greatly reducing manual operation links and reducing the probability of errors. It is very attractive for large enterprises in labor-shortage areas or those pursuing efficient production; however, some small enterprises are limited by budgets or have special requirements for product packaging processes, and some links still require manual assistance. At this time, it is more wise to choose semi-automatic carton making machines, which can be automated in key processes such as carton forming, and manual labor is responsible for simple material handling and preliminary sorting, so as to find a balance between cost and efficiency.
Material and process
Carefully check the material of the body frame, key components such as knives, transmission gears, etc. of the carton making machine. The fuselage made of high-quality steel is sturdy and durable, and can withstand long-term high-intensity production vibrations, reducing the risk of equipment deformation; high-precision alloy tools ensure neat cutting and long life. At the same time, understand the manufacturing process of the equipment, whether the welding joints are firm and flat, and the machining accuracy. These details directly reflect the quality of the equipment. Visiting the manufacturer's workshop or checking the actual operating conditions of the same model of equipment that has been put into use can intuitively feel its process level. For example, some internationally renowned brand box making machines have relied on superb craftsmanship to operate stably for many years in complex production environments around the world, and rarely have major failures.
Stability test
Ask the supplier for equipment stability test reports, including data such as continuous operation time, fault interval time, and performance fluctuations under different working conditions. When conditions permit, personally go to the equipment trial site or model factory to observe the long-term production process and observe whether the equipment has unstable phenomena such as overheating, abnormal noise, and frequent shutdowns. For example, a shoemaking company plans to introduce a box making machine for finished shoe packaging. When inspecting a certain equipment, it was found that its electrical system had a short circuit fault under a high temperature and high humidity environment simulation test. This warns that the equipment may not be suitable for the humid and hot production workshop environment in the south, and needs to be re-evaluated.
Purchase cost
The price of box making machines varies greatly due to differences in brand, performance, and configuration, ranging from entry-level semi-automatic models of tens of thousands of yuan to high-end fully automatic intelligent production lines of millions of yuan. Enterprises need to formulate a budget range based on their own financial situation and investment planning, and select equipment that meets basic needs within the budget. However, it should be noted that products with unguaranteed quality should not be selected just because of the low price, so as to avoid frequent maintenance and replacement of equipment in the future, which will bring higher costs. For example, a small toy processing factory with a limited budget found that some models were made of thin materials and outdated technology when comparing a number of low-priced box making machines. Although the purchase cost was low, the estimated service life was short and the energy consumption was high. After comprehensive evaluation, a moderately priced and cost-effective brand product was selected.
Operation cost
In addition to procurement costs, long-term equipment operating costs should also be considered, such as energy consumption, consumables (glue, ink, etc.), and maintenance costs. Energy-efficient box-making machines can save companies considerable electricity costs every year, especially for large energy-intensive companies. The amount and cost of consumables are related to the equipment process design. For example, compared with traditional gluing methods, box-making machines using advanced glue spraying technology use more accurate glue and waste less. Regular maintenance can extend the life of the equipment, but the after-sales service charges and accessory prices of different brands vary greatly. Choosing equipment with a large market share and a complete after-sales network will have lower maintenance costs and more convenient parts replacement, which can effectively reduce downtime losses.
Training services
Ensure that suppliers provide comprehensive equipment operation and maintenance training, covering theoretical knowledge explanations and on-site practical exercises, so that company employees can master skills such as equipment startup, operating parameter adjustment, daily cleaning, and simple troubleshooting. For complex fully automatic box-making machines, the training time may take several days or even a week, and the quality of training is directly related to whether the equipment can be successfully put into production and subsequently operate stably. Some professional suppliers will also make regular return visits to provide advanced training for company employees to meet the needs of technology upgrades.
After-sales response time
Failures are inevitable during equipment operation, and a quick after-sales response is essential. Understand the supplier's promised arrival time after the fault is reported, such as within 24 hours locally and within 48 hours outside, as well as emergency repair plans. Once the box-making machine purchased by a large papermaking company stops working, it faces high production losses every minute. It chooses to cooperate with a supplier with a fast-response after-sales team, and quickly solves the faults at key nodes many times, ensuring production continuity and avoiding huge economic losses. At the same time, sufficient spare parts inventory supply is also the key to measuring the quality of after-sales service, ensuring that there is no need to wait for a long time to replace key parts when the equipment is repaired.
Selecting a box-making machine suitable for the enterprise requires comprehensive consideration of production needs, equipment performance, quality, cost, and after-sales service. Enterprise decision makers should conduct in-depth research and detailed comparisons with a rigorous and pragmatic attitude, and introduce an efficient and reliable box-making machine for the enterprise to help the enterprise reduce costs and increase efficiency in the packaging link, enhance market competitiveness, and move towards sustainable development.
28
2024-12
Paper boxes are ubiquitous in our daily lives. They serve as a primary means of packaging for a wide variety of products, ranging from consumer goods like cosmetics and food to industrial products and electronics. A well - designed paper box not only provides protection to the contents but also acts as a marketing tool, enhancing the product's visual appeal and brand identity.
Folding Cartons:
These are the most common type of paper boxes. They are flat - packed and can be easily assembled. Folding cartons are usually made from a single sheet of paperboard, which is scored and creased to allow for easy folding. They come in a plethora of shapes and sizes and are widely used for packaging products such as cereal boxes, cosmetics, and pharmaceuticals.
For example, a typical cereal box is a folding carton. It has a simple rectangular shape with flaps that can be folded to form the top and bottom of the box. The design on the outside of the box is often eye - catching, with vibrant colors and product information to attract consumers.
Food Boxes:
It has the highest level of safety, has moderate air permeability, and has enough strength to withstand the weight of food and the pressure during transportation and storage.
We are a fully automatic carton forming equipment manufacturing company integrating machinery research and development, intelligent manufacturing, and marketing. The company's main product is a fully automatic three-dimensional carton forming machine. If you need, please contact us to learn more.
Paperboard:
Paperboard is the primary material for most paper boxes. It comes in different grades and thicknesses. The choice of paperboard depends on the requirements of the box, such as its strength, durability, and the type of product it will hold. For instance, a heavier - duty paperboard might be used for a box that needs to support a heavy item like a set of books, while a thinner, more flexible paperboard could be suitable for a box of lightweight cosmetics.
Recycled paperboard is also becoming increasingly popular due to its environmental benefits. It can be used to create a wide range of boxes, from simple packaging to more elaborate designs, while reducing the impact on natural resources.
Coatings and Laminates:
To enhance the appearance and functionality of paper boxes, various coatings and laminates are used. A gloss coating can give a shiny, attractive finish to the box, making it more visually appealing. Matte coatings, on the other hand, provide a more subdued, elegant look. Laminates can offer additional protection against moisture, abrasion, and other environmental factors.
For example, a food box might have a laminate that provides a barrier against grease and moisture, keeping the food fresh and the box in good condition.
Design and Pre - press:
The process begins with the design of the box. Designers use specialized software to create the layout, taking into account the size, shape, and functionality of the box, as well as the branding and product information that needs to be displayed. Once the design is finalized, it goes through a pre - press stage, where the graphics are prepared for printing. This includes processes such as color separation and plate - making.
For a new product launch, the design team might spend weeks perfecting the look of the paper box, ensuring that it stands out on the store shelf and effectively communicates the product's key features.
Printing:
Printing is a crucial step in paper box manufacturing. There are several printing methods available, including offset printing, flexographic printing, and digital printing. Offset printing is known for its high - quality output and is often used for large - volume production of paper boxes with complex designs and vibrant colors. Flexographic printing is a more cost - effective option for simple designs and large - scale runs, while digital printing offers quick turnaround times and is ideal for short - run or customized orders.
A company producing a limited - edition product might choose digital printing to quickly produce a small batch of uniquely designed paper boxes.
Die - cutting and Creasing:
After printing, the paperboard is sent through a die - cutting and creasing machine. Die - cutting shapes the box according to the designed pattern, cutting out the individual panels and flaps. Creasing creates the folds that allow the box to be assembled easily. This process requires precision to ensure that the box fits together properly and has a clean, professional appearance.
In a packaging factory, the die - cutting and creasing machines operate at high speeds, producing thousands of accurately cut and creased paperboard pieces per hour.
Gluing and Assembly:
The final step in the manufacturing process is gluing and assembly. The cut and creased paperboard pieces are fed through a gluing machine, where the appropriate flaps are glued together to form the box. Some boxes may also have additional components, such as inserts or partitions, which are added during this stage.
For example, a box for a set of delicate glassware might have custom - made inserts to hold each piece securely in place.
Recyclability:
One of the major advantages of paper boxes is their recyclability. Most paper boxes can be recycled and turned into new paper products, reducing waste and the need for virgin materials. Recycling paper boxes helps conserve natural resources such as trees and water, and also reduces energy consumption compared to producing new paper from scratch.
Many municipalities have recycling programs that encourage consumers to recycle paper boxes. Some companies also take steps to make their packaging more recyclable, such as using easily removable labels and adhesives.
Sustainable Sourcing:
The paper industry is increasingly focusing on sustainable sourcing of raw materials. Many paper mills now source their wood pulp from sustainably managed forests, ensuring that the production of paper boxes has a minimal impact on the environment. Additionally, the use of recycled paperboard is a key aspect of sustainable packaging.
Some companies are even going a step further and using alternative, more sustainable materials such as bamboo - based paperboard or paper made from agricultural waste.
Food and Beverage Industry:
Paper boxes are extensively used in the food and beverage industry for packaging a wide range of products. They provide protection from physical damage, light, and moisture, helping to maintain the freshness and quality of the food. From cereal boxes to pizza boxes and juice cartons, paper boxes are an essential part of the food packaging landscape.
A pizza box, for example, is designed to keep the pizza warm, prevent it from getting soggy, and also display the brand and product information clearly.
Cosmetics and Personal Care Industry:
In the cosmetics and personal care industry, paper boxes are used to package products such as lipsticks, creams, and perfumes. The boxes not only protect the products but also enhance their visual appeal, with luxurious designs and finishes that attract consumers. A high - end lipstick box might have a glossy finish, embossed branding, and a magnetic closure to give a sense of luxury.
Electronics Industry:
For electronics products, paper boxes are used to package items such as smartphones, tablets, and headphones. The boxes provide protection during transportation and storage and also serve as a marketing tool. The design of the box often includes product images, technical specifications, and brand logos to help consumers make purchasing decisions.
A smartphone box, for example, is usually a rigid box with a well - designed interior to hold the device, accessories, and user manuals.
Smart Packaging:
The concept of smart packaging is emerging in the paper box industry. This includes features such as embedded sensors that can monitor the condition of the product inside the box, such as temperature, humidity, or freshness. For example, a food box might have a sensor that changes color if the product is no longer fresh, providing consumers with real - time information.
Another aspect of smart packaging is the use of QR codes or NFC (Near Field Communication) tags on paper boxes. These can provide consumers with additional product information, such as ingredients, usage instructions, or even interactive content like videos and augmented reality experiences.
Minimalist and Sustainable Design:
There is a growing trend towards minimalist and sustainable design in paper box packaging. Consumers are increasingly conscious of environmental issues, and companies are responding by creating simpler, more recyclable paper boxes. This includes using fewer colors and materials, reducing waste, and focusing on the essential functionality of the box.
A brand might choose to use a simple, unbleached paper box with a single - color print and a natural - fiber closure to convey a message of sustainability and simplicity.
Paper boxes play a vital role in packaging and marketing, and with the continuous evolution of manufacturing processes and design trends, they will continue to be an important part of our lives and the global economy.
01
2024-12
Carton erecting machines play a pivotal role in modern packaging industries, significantly enhancing packaging efficiency and quality. Here, we will introduce the top five manufacturers of carton erecting machines across the globe.
Company Profile: Located in Florida, USA, End Flex was established in 1998 and is part of the PA Xiom Group, which has been operating in the global packaging machinery sector for over 30 years.
Product Features: Their product range, including the Kart NR vertical and horizontal carton erecting machines, features a 304 stainless steel frame, ensuring high durability. These machines can pack up to 60 cartons per minute. Equipped with advanced safety circuits, they offer safe operation and convenient size changeovers.
Application Cases: It supplies carton erecting equipment to renowned American food companies like Coca-Cola and PepsiCo. The machines are used for forming the outer packaging cartons of beverage bottles, guaranteeing both packaging speed and quality.
Company Profile: Hailing from Italy, the Marchesini Group is a prominent provider of packaging solutions for the pharmaceutical and cosmetics industries, boasting half a century of industry expertise. It offers comprehensive packaging machinery and production lines globally.
Product Features: Their MA series carton erecting machines, such as MA360, MA80, and MA255, are known for their high-speed packaging capabilities, reaching up to 400 cartons per minute. The balcony-style design facilitates easy operation, cleaning, and maintenance. All operations are driven by synchronous servo motors, enabling efficient cartoning.
Company Profile: A German enterprise that takes pride in its German engineering technology, Heino Ilsemann specializes in designing and manufacturing packaging machinery for the pharmaceutical industry.
Product Features: Their machines, including CA-150, CA-300, and TL-25, adhere to GMP design standards, making them suitable for pharmaceutical applications. They offer both intermittent and continuous operation modes, can adapt to various folding carton closure methods, and feature an active pre-breaking mechanism that enhances reliability. Quick and easy size changeovers are also among their strengths.
Application Cases: It has supplied carton erecting equipment to German pharmaceutical giants like Bayer and Merck, ensuring the safety of drug packaging during transportation and storage.
Company Profile: As a leading packaging machinery manufacturer in the UK, Jacob White Packaging was founded in 1911 and has served thousands of companies in the pharmaceutical and food industries.
Product Features: Their product line, such as the RSB3 semi-automatic, TL-X3 semi-automatic vertical, and NS-X5 automatic cartoning machines, features a three-shift design, ensuring high efficiency. They offer flexible packaging speeds and carton size ranges. Equipped with PLC and HMI touch screens, these machines are easy to control and monitor, with stable overload protection performance.
Application Cases: It has partnered with well-known British food companies like Cadbury and Unilever, providing carton erecting equipment for the packaging of chocolates, daily necessities, and other products.
Company Profile: A leading pharmaceutical machinery manufacturer in China, Ipharmachine has over 20 years of experience and a solid global customer base.
Product Features: Their DZH-50S, DZH-120 horizontal cartoning machines have a compact and rational structure, are easy to operate, and offer stable performance. The intermittent motion design makes them suitable for various paper box packaging. They also feature quick size changeovers and use internationally renowned electrical component brands, ensuring high reliability.
Application Cases: It has provided carton erecting equipment to numerous domestic pharmaceutical enterprises like Yunnan Baiyao and Tongrentang. Additionally, it exports its products to Southeast Asia, the Middle East, and other regions, serving local pharmaceutical and food companies.
Carton Erecting Forming Machine
Compared to these industry giants, our company has its own unique advantages. First, we pride ourselves on highly personalized customer service. We understand that each customer has different requirements and production workflows. Therefore, we provide custom solutions, tailoring our carton erecting machines to meet the specific needs of each customer, from small startups to large enterprises. This level of customization is often difficult to achieve for large manufacturers with more standardized product lines. If you need any information about Carton Erecting Machine, please contact us.
19
2024-11
The workflow of a fast food box making machine usually includes a series of orderly and efficient steps. The following is an overview of its main workflow:
1. Material preparation:
Prepare an appropriate amount of cardboard, plastic film or other materials suitable for making fast food boxes.
Ensure that the material is of good quality and has no problems such as damage, stains or deformation.
2. Equipment inspection:
Check whether all parts of the fast food box making machine are complete and installed in place.
Confirm that the power supply, air pressure and other systems of the equipment are normal, and there is no abnormal sound or vibration.
1. Adjust the mold:
According to the specifications and size of the fast food box, select the appropriate mold and install it on the equipment.
Adjust the position and angle of the mold to ensure that the shape and size of the fast food box produced are accurate.
2. Set parameters:
Set the required production parameters such as temperature, pressure, speed, etc. on the control panel of the equipment.
Adjust the heating and cooling system of the equipment according to the type and thickness of the material.
1. Feeding and cutting:
Feed the prepared material into the equipment, and the equipment will automatically perform cutting and forming operations.
During the cutting process, the equipment will make precise cuts according to the preset mold shape and size.
2. Forming and pressing:
The cut material will enter the forming area, and the equipment will form it into the desired shape through pressure and temperature.
During the forming process, the equipment will also perform pressing operations to ensure that the various parts of the fast food box are tightly combined.
3. Cooling and curing:
The formed fast food box will enter the cooling area and solidify it by natural cooling or forced cooling.
During the cooling process, the equipment will maintain certain temperature and humidity conditions to ensure the quality and stability of the fast food box.
1. Collect finished products:
The cooled and cured fast food boxes will be automatically collected and neatly stacked in the designated location.
2. Quality inspection:
The collected fast food boxes are quality checked to ensure that each fast food box meets the specifications and quality requirements.
If unqualified products are found, they should be marked and isolated immediately.
1. Equipment cleaning:
After each production, the fast food box making machine is cleaned and maintained.
Remove the residue and impurities inside the equipment to keep the equipment clean and hygienic.
2. Component inspection:
Regularly check whether the various components of the equipment are worn or damaged.
If worn or damaged components are found, they should be replaced or repaired in time to ensure the normal operation of the equipment.
3. Lubrication and maintenance:
Add lubricating oil or grease to the lubrication parts of the equipment.
Regularly perform comprehensive maintenance and maintenance work on the equipment to extend the service life of the equipment and improve production efficiency.
It should be noted that different brands and models of fast food box making machines may have certain differences in the work process. Therefore, in actual operation, the operation manual and instructions of the equipment should be referred to, and the relevant safety operating procedures should be followed. At the same time, in order to ensure production efficiency and product quality, the equipment should also be regularly maintained and maintained.
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